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Complex castings and VLA

Complex castings and VLA

Forartech specializes in the design and optimization of complex castings and VLA (Very Large Assemblies), leveraging advanced simulation tools and expertise in manufacturing processes.

By employing state-of-the-art techniques such as finite element analysis (FEA) and computational fluid dynamics (CFD), Forartech ensures the integrity, performance, and manufacturability of complex castings and large assemblies.

With a focus on quality, efficiency, and cost-effectiveness, Forartech delivers solutions that meet the demanding requirements of industries such as automotive, aerospace, and heavy machinery.

In modeling intricate castings, one effective methodology involves breaking down the model into smaller segments for mold or pattern splitting, which includes cores. This approach also employs a part-control-assembly to establish parametric relationships among the
parts. It allows for the simulation of the actual manufacturing process for casting parts, enabling the application of drafts and rounds to all components, including cores and pattern parts. This method is particularly beneficial for early detection of significant thickness changes due to draft requirements.

Key advantages of this approach include:

Time Reduction: Enabling multiple individuals to work simultaneously on the same complex component, thereby accelerating the overall process.

Problem Resolution: Many modeling challenges can be effectively addressed through surface methods and proper model splitting techniques.

File Independence: Parts or drawing files can be opened independently, eliminating the necessity for the entire assembly to be loaded into memory.

Improved Efficiency: The resulting smaller size of the final casting or finished part facilitates faster regeneration within the assembly, enhancing overall efficiency.”

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